How to Put the Track Back on Your Mini Excavator

Learn how to easily fix and adjust the tracks on your mini excavator.

Have you ever been in the middle of a project when one of the tracks on your mini excavator comes off? It can be frustrating and delay your work. Don’t worry! In this guide, we’ll show you step-by-step how to put a track back on your mini excavator. Whether you’re using a Kubota, John Deere, or any other brand, you’ll be back to digging in no time.

Why Do Mini Excavators Lose Tracks?

Mini excavators can lose their tracks for several reasons:

• Loose tracks: Over time, the tension on the track may loosen.
• Debris buildup: Dirt and rocks can push the track off.
• Worn components: Parts like the sprocket or idler can wear down.
• Improper operation: Sharp turns and uneven terrain may cause the track to come off.

Understanding why this happens can help you prevent it in the future.

Safety First: Preparing Your Machine

Before you start working on your mini excavator, make sure to:

• Engage the safety lever to prevent accidental movements.
• Park on a flat surface to keep the machine stable.
• Turn off the engine and remove the key.
• Wear protective gear like gloves and safety glasses.

Tools You’ll Need

Gather these tools before you begin:

• Wrench: To loosen the grease valve.
• Pry bar or chisel bar: For positioning the track.
• Grease gun: To adjust the track tension.
• Bucket: Use the excavator’s bucket to lift the machine.
• Blocks or stands: To support the machine safely.

Understanding Your Mini Excavator’s Tracks

Knowing the parts of your track system helps you work efficiently:

• Sprocket: The toothed wheel at the rear that drives the track.
• Front idler: Keeps the track tight at the front.
• Rollers: Support the track along the bottom.
• Grease valve: Used to adjust track tension.
• Track frame: Holds all the components together.

How to Lift the Machine Safely

1. Position the bucket on the ground in front of the machine.
2. Push down on the bucket, raising the front end off the ground.
3. Place blocks or stands under the machine for support.
4. Ensure stability before working on the track.

Releasing Track Tension

To loosen the track:

1. Locate the access hole on the track frame.
2. Use a wrench to unscrew the grease valve slightly. Be cautious; grease may come out under pressure.
3. As the grease releases, the front idler will move back, and the track will loosen.

Positioning the Track for Reinstallation

1. Align the track next to the sprocket and front idler.
2. Use a pry bar to lift the track onto the top of the sprocket.
3. Guide the track onto the top rollers gradually.

Installing the Track Back on Your Mini Excavator

1. With the track on the sprocket, have an operator slowly run the track forward.
2. As the track moves, use the pry bar to guide it onto the front idler.
3. Ensure the track fits properly over the rollers and is centered.

Adjusting the Track Tension

1. Tighten the grease valve to close it.
2. Use a grease gun to add grease through the valve.
3. As you pump grease, the front idler will move forward, tightening the track.
4. Check the tension by pressing down on the track; there should be slight sag.

Tips to Prevent Loose Tracks

• Regular Maintenance: Inspect your tracks and undercarriage parts for wear.
• Proper Tension: Keep the tracks adjusted to the correct tension.
• Clean Tracks: Remove debris that can cause tension loss.
• Avoid Sharp Turns: Reduce stress on tracks by making wider turns.
• Replace Worn Parts: Components like sprockets, idlers, and rollers should be in good condition.

When to Replace Your Tracks

Consider track replacement if:

• The rubber track is cracked or rotting.
• The steel tracks are worn or damaged.
• You notice frequent tension loss.
• The tracks are directional and show uneven wear.

For quality replacements, check out our 1.8 Ton Mini Excavator which comes with durable tracks and excellent support.

Conclusion

Putting a track back on your mini excavator is straightforward when you know the steps. By maintaining your machine and addressing issues promptly, you can extend the life of your tracks and ensure smooth operation.

Key Points to Remember

• Safety first: Always secure the machine before working.
• Proper tools make the job easier and safer.
• Regular inspections help catch problems early.
• Maintaining track tension prevents tracks from coming off.
• Quality parts ensure better performance and longevity.

For more equipment and resources, visit our Mini Excavator Collection to find the right machine for your needs.

Check out our Remote Control Lawn Mower for innovative solutions in landscaping.

Alt: 1.2 Ton (2500 Lb) Mini Excavator

By following these steps and tips, you’ll keep your mini excavator in top shape and minimize downtime on your projects.

Explore More

• Learn about Mini Skid Steer Loaders for versatile construction equipment.
• Upgrade to the 1.5 Ton Mini Excavator for more power and efficiency.
• Discover the benefits of the Chinese 1 Ton Mini Excavator for compact jobs.

By maintaining your equipment and knowing how to address common issues like a track coming off, you can keep your projects running smoothly and efficiently.